Resonetics

THE LEADER IN ADVANCED ENGINEERING & MANUFACTURING SOLUTIONS

Resonetics® partners with MedTech innovators to transform complex ideas into manufacturable, market-ready solutions. Our strengths in nitinol raw material and processing, laser processing, photochemical machining, sensor solutions, implantable batteries, and more provide customers with versatile technologies that support creative approaches to device design.

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https://resonetics.com/customer-inquiry-tool/

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From initial concepts to validated manufacturing, our teams work closely with engineers to accelerate timelines and address challenges early in the development cycle. Our Lightspeed Lab® and AGILE Product Development® teams offer fast, collaborative pathways that streamline design optimization and prepare products for scalable production.

With sites around the world and a strong focus on quality, Resonetics delivers precision, reliability, and the technical insight needed to advance medical device innovation.

White Papers

Medical Sensor Technology

How Electromechanical and Fiber Optic Sensors can be used to collect data in Medical Devices. Receive Better Feedback, Improve Patient Outcomes

Fiber Optic Sensors for Medical Devices

As medical procedures continue to advance with the development of new technologies and manufacturing capabilities, MedTech and life sciences engineers face demands for more device feedback and data to help guide clinicians towards more successful outcomes.

Nitinol Post‑Shape‑Setting Time Temperature Transformation (TTT) and Time Temperature Stress (TTS) Properties

Abstract The tuning of Nitinol components to achieve target transformation temperatures and mechanical properties requires careful selection of shape-setting recipes. We explore the roles of melt chemistry, raw material manufacturer, material type (wire vs. tube), heat treatment modality

Introduction to Nitinol

This whitepaper offers a clear and informative introduction to nitinol and its growing impact on the medical device industry. It explains the material’s defining properties, including superelasticity and shape memory, and shows how these characteristics enable a wide range of modern MedTech applications such as minimally invasive tools and cardiovascular implants.

MICROFLUIDICS: Laminate tolerancing, capability and measurements in laser processing

Medical designers engaged in the creation of Point-of-Care microfluidic test devices have a strong interest in knowing the capability of laser processing. To highlight the capabilities and requirements for tolerancing, a sample part was processed with different laser cut methods.

Videos

The R in Innovation is Silent

Quality at Resonetics®

Lightspeed Lab Days

Press Releases

Resonetics® Invests in Nitinol Gun Drilling Capabilities

Resonetics® has expanded its U.S.-based nitinol strategy by acquiring the gun drilling operations and related assets of Medical Component Specialists’ New Boston facility. Gun drilling is the critical first step in producing premium, implant-grade nitinol tubing, and bringing this capability in-house strengthens supply chain resilience while improving material availability and lead times for customers. The acquisition enhances Resonetics’ ability to support high-performance nitinol tubing production through greater precision, control, and flexibility.

10 February 2026

Resonetics® Expands Bioelectronics Implant Offering with Acquisition of Manufacturing Assets and Process IP from Med-Ally

Resonetics® announced today that it has acquired the manufacturing assets, process know-how, and intellectual property related to implantable and external pulse generators (IPG/EPG) and leads manufacturing and assembly from Med-Ally, a medical technology design and development company focused on the neuromodulation market and based in Charleston, South Carolina.

10 February 2026

Resonetics® Acquires Eden Holdings

Resonetics® has acquired Eden Holdings, a precision manufacturer specializing in micro-molding, insert molding, and advanced machining for critical medical devices. Eden’s long-standing focus on precision tooling, complex geometries, and high-quality molding strengthens support for rapidly growing MedTech markets such as robotic surgery, minimally invasive surgery, electrophysiology, and rapid diagnostics.

9 February 2026

Products & services

Rapid Prototyping with Lightspeed Lab®

Speed matters in early-stage development. Our Lightspeed Lab® group helps innovators move from idea to prototype quickly using advanced laser technologies and dedicated engineering support. From iterative design work to proof-of-concept builds and on-site Lightspeed Lab Days, our rapid prototyping services offer responsiveness and efficiency, all while maintaining the precision required for medical devices.

AGILE Product Development®

Our AGILE Product Development® team supports customers from early concept exploration through design for manufacturability, ensuring a clear and efficient path to production. Cross-functional specialists collaborate closely with engineering teams, offering guidance on materials, processes, regulatory considerations, and validation requirements. This structured framework helps reduce development risk, compress timelines, and prepare devices successful scale-up.

Value-Add Services

Beyond core development, we offer a range of value-add services that simplify supply chains and optimize device performance. These include turnkey device manufacturing, finished device assembly, and comprehensive packaging solutions designed to reduce lead times, improve consistency, and streamline production workflows.

Raw Materials

We supply premium raw materials engineered for demanding MedTech applications. Our portfolio includes thin-wall stainless steel tubing, nitinol wire, sheet, and tube, as well as precious metal marker bands used in catheters, implants, and interventional systems.

Nitinol Vertical Integration

We offer complete nitinol processing, starting with raw material melting and continuing through final component production. Our vertical integration provides tight tolerances, repeatable results, and reliable delivery. With more than 30 years of proven performance, we ensure a smooth and secure path from Melt to Market™.

Laser Cut Tubing

We deliver high-precision laser cut tubing engineered for complex medical device designs that require tight tolerances and intricate features. Using both fiber and femtosecond laser technologies, our teams produce a wide range of cut patterns, including interrupted spiral, spiral, and dogbone, each tailored to achieve specific performance characteristics.

Photochemical Machining

We produce high-precision, burr-free thin metal components through advanced photochemical machining (PCM). Our expertise in PCM supports applications that require fine features, smooth edges, and consistent quality across high volumes, making it ideal for MedTech components.

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